Burkert Type 8619 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Type 8619

Operating InstructionsType 8619multiCELL Modular transmitter/controller

Seite 2 - © 2010-2013 Bürkert SAS

8General information4. GENERAL INFORMATION4.1. Manufacturer's address and international contactsTo contact the manufacturer of the device, use

Seite 3 - Contents

98Adjustment and commissioning8.12.4. Monitoring the pH or redox valuesThis function is used to define the behaviour of the device if problems arise

Seite 4

99Adjustment and commissioningThis monitoring is done by the generation of a "warning" event if the impedance range defined in the "War

Seite 5

100Adjustment and commissioningSTATUS: Choose whether or not to activate monitoring of fluid conductivity.This monitoring is done by the generation of

Seite 6

101Adjustment and commissioning• The "warning" event may also be associated with one and/or other digital outputs. See chap. 8.10.22.• A c

Seite 7 - 1. ABOUT THIS MANUAL

102Adjustment and commissioning8.13.2. Simulating an input or a process variableThe icon T is displayed in place of the icon whenever the correct o

Seite 8 - 2. INTENDED USE

103Adjustment and commissioning8.14. Information menuRefer to chap. 8.9 to access the Information menu.1)Information ErrorMESSAGEMESSAGEWarningVersio

Seite 9 - 3. BASIC SAFETY INFORMATION

104Adjustment and commissioning8.15. Structure of the configuring menusRefer to chap. 8.9 to access Configuration level.SystemDisplayDateTimeCodePara

Seite 10 - 4. GENERAL INFORMATION

105Adjustment and commissioningDisplayParametersContrastxx%Brightnessxx%This iswhen thedevice is be-ing parame-tered... T

Seite 11 - 5. DESCRIPTION

106Adjustment and commissioningPV filter: NoneFastSlowParametersThis iswhen thedevice is be-ing parame-tered... Functions

Seite 12 - 5.3. Functional description

107Adjustment and commissioningParametersThis iswhen thedevice is be-ing parame-tered... Functions F1...F6:This iswhen th

Seite 13 - 5.4. Functional diagram

9Description5. DESCRIPTION5.1. Area of applicationThe 8619 multiCELL is a multifunction device intended to display, transmit and regulate various ph

Seite 14 - 00560204 W44ML

108Adjustment and commissioningParametersSample time:Channel 1/2ENTERINGParameters Functions F1...F6:PIDThis iswhen thedevice is be-ing parame-tered..

Seite 15 - 6. TECHNICAL DATA

109Adjustment and commissioningParameters FunctionsF1...F6: Type:VOL. DOSINGName:Status:ENTERINGOFFONCMD Safe: Mode:Value:PV:Unit:This iswhen thedevic

Seite 16

110Adjustment and commissioning1) This iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-

Seite 17 - Technical data

111Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... ParametersThis iswhen thedevice is be-ing

Seite 18

112Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-ter

Seite 19

113Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... Parametersif "Temp. calib" = &qu

Seite 20

114Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-ter

Seite 21 - 7. INSTALLATION AND WIRING

115Adjustment and commissioning1) CalibrationM0:Outputs AO1/AO24mA20mAENTERINGENTERINGMx:OutputsDI1:/DI2:Totalizer Reset totalizer AM0:InputsReset tot

Seite 22 - Installation and wiring

116Adjustment and commissioning1) DI1/2:TotalizerMx:InputsDI1/2:Flowsee "Calibration -> M0:Inputs"Current calibr.Factory calibr.AI1/AI2PV

Seite 23 - 7.3. Electrical wiring

117Adjustment and commissioningDiagnostics SystemCode 0*** Confirm code 0***Glass electrodeMx:pH/ORPImpedanceStatus: On/offREADINGWarning high: ENTERI

Seite 24

10DescriptionFGHJF: display with backlight.G: navigation button (4 directions).H: 4 dynamic keys (function keys with dynamic changing assignment).J: 2

Seite 25

118Adjustment and commissioningDiagnosticsMx:ConductivityTemperatureTemperature:State ON / OFFREADINGWarn hi: ENTERINGWarn lo: ENTERINGErr hi: ENTERIN

Seite 26

119Adjustment and commissioning8.16. Process inputs or values8.16.1. On the M0:MAIN boardDI1NoneDI1: QvDI2AO1AO2DI2: QvDO1DO2SysSwitchFx:M0:MAINAvai

Seite 27

120Adjustment and commissioning"DIx" = digital input"DIx Qv" = flow rate on digital input DIx"DIx TotA" = totalizer A on

Seite 28

121Adjustment and commissioning8.16.5. On the additional outputs moduleAO1AO2DO1DO2 Mx:Outputs"AOx" = analogue output"DOx" = di

Seite 29

122Maintenance and troubleshooting9. MAINTENANCE AND TROUBLESHOOTING9.1. Safety instructionsDANGERRisk of injury due to electrical discharge.• Shut

Seite 30

123Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:AIx high"The value o

Seite 31

124Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:RTD open"The tempera

Seite 32

125Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:Memory CR"The calibr

Seite 33 - 2010/06/29

126Maintenance and troubleshootingMessage displayed in the "Information" menuMeaning Recommended action"Mx:W:Glass imped."The impe

Seite 34

127Maintenance and troubleshooting"M0:W:Pulse x 1:1"In "Pulse" mode, the volume entered for a pulse is incorrect (see page 78). →

Seite 35 - 8.4. Entering some text

11DescriptionFunction Availability Formula Example for usageTime dosingOptional (see chap. 8.10.4)In a cooling tower, for example; used to dose 2 prod

Seite 36 - Edit name

128Maintenance and troubleshootingMessage displayedMeaning Recommended action"Memory card read"The file with the saved data is corrupted. →

Seite 37 - Simulation value

129Spare parts and accessories10. SPARE PARTS AND ACCESSORIESCAUTIONRisk of injury and/or material damage caused by the use of unsuitable parts.Incor

Seite 38

130Spare parts and accessories13. DISPOSAL OF THE DEVICE → Dispose of the device and its packaging in an environmentally-friendly way.CAUTION Damage

Seite 40

www.burkert.com

Seite 41 - Information

12Description5.5. Description of the device name plate8619 multiCELLSupply: 12-36VDCTemp: -10...+60 °CIP65 PANEL (FRONT) IP20 (REAR)S-N:111000560204

Seite 42 - 8.10. Parameters menu

13Technical data6. TECHNICAL DATA6.1. Conditions of useAmbient temperature -10 to +70 °C (operating, without memory card), restricted to 0 ... +70°C

Seite 43

14Technical dataSiliconePCPCPPOSiliconeStainless steel 304Stainless steel 316 (A4)PBT, contacts in gold-plated copper alloyFigure 3 : Materials used

Seite 44 - ... 1)

15Technical dataMax. power consumption (without additional module, outputs not connected)1.5VAPower distribution ("PWR OUT") 12-36 V DC, 1.8

Seite 45

16Technical dataAnalogue inputs ("AI") • Any connection mode, in sink or source mode• Galvanically insulated• Accuracy: ±0,25%• Current

Seite 46

17Technical data6.3.6. Specifications of the "pH/redox" modulepH measurement• pH measurement range• Resolution of pH measurement• Accura

Seite 47

We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.© 2010-2013 B

Seite 48

18Technical dataConductivity measurement (with connected conductivity sensor)• Measurement range• Measurement resolution• Measurement error • 0.00

Seite 49

19Installation and wiring7. INSTALLATION AND WIRING7.1. Safety instructionsDANGERRisk of injury due to electrical discharge.• Shut down and isolate

Seite 50

20Installation and wiringBodyScrewx4Stage 2:Prepare the 4 locking systems: → Insert a screw into each device. → Tighten the screw until the end of the

Seite 51

21Installation and wiringStage 6: → Fully tighten the screws using an appropriate screwdriver. → Repeat stages 4 to 6 to fit the other 3 locking

Seite 52

22Installation and wiring12-36 VDC+-+-+-V+SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FEV-FE+-FED+D-D+D-FEI+I-I+I-FET+T-T+T-FE0 VDC+-12-36 VDC+-0 VDC12-

Seite 53

23Installation and wiring12-36 VDC+-V+SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FEV-FE+-FED+D-D+D-FEI+I-I+I-FET+T-T+T-FEV+0VPNP123NPN123V+0VPower supp

Seite 54

24Installation and wiring7.3.3. Wiring the input module "INPUT"The "INPUT" inputs module has:• Two analogue inputs;• Two digita

Seite 55

25Installation and wiring+-1A+A-A+A-FED+D-D+D-0 VDC+-12-36 VDC+-0 VDC12-36 VDC12-36 VDC2 3 4 5 6 7 8 9I12-36 VDC0 VDC+-I0 VDC(AI1) (AI2) (DI1) (DI2)2n

Seite 56

26Installation and wiring7.3.4. Wiring the output module "OUT" The "OUT" outputs module has:• Two 4-20 mA analogue outputs;• Tw

Seite 57

27Installation and wiringMEREREGDCGFESETSTS1 2 3 4 5 6 7 8 9pH measurement electrodeReference electrodeEquipotential electrodeTemperature sensorblack

Seite 58

1 Contents1. ABOUT THIS MANUAL ...

Seite 59

28Installation and wiringWire colour signalMEREREGDCGFESETSTS1 2 3 4 5 6 7 8 9translucidwhitegreengreygreen/yellowblueredstrap (not delivered)black (c

Seite 60

29Installation and wiring7.3.6. Wiring the "COND" conductivity moduleConductivity sensorC+P+P-C-GDFESETSTS1 2 3 4 5 6 7 8 9Temperature sens

Seite 61

30Installation and wiringwire colour signalC+P+P-C-GDFESETSTS1 2 3 4 5 6 7 8 9Temperature sensorwhitegreengreyyellowbluebrownpinkFE = functional earth

Seite 62

31Adjustment and commissioning8. ADJUSTMENT AND COMMISSIONING8.1. Safety instructionsWARNINGRisk of injury due to non-conforming adjustment.Non conf

Seite 63

32Adjustment and commissioning8.3. Using the navigation button and the dynamic keysMENU ABORT SAVE OKThe navigation button is used to move in 4 direc

Seite 64

33Adjustment and commissioningYou want to... Press...browse in Process level next view previous view next level previous level...browse in the Co

Seite 65

34Adjustment and commissioning__a b c d e f g 7 8 9h i j k l m n 4 5 6o p q r s t u 1 2 3v w x y z + - . 0' ? ! : ; % * / <

Seite 66

35Adjustment and commissioningCalibrationCond manual calibMx:Conductivity24.294 S/cm25.01 °C0.000µS/cmCond. calib.Move the decimal point by pressing

Seite 67

36Adjustment and commissioning8.6. Description of the icons13:40 M0:MAINXMENUmA AO16.00020.00OFFDO2mA AO2OFFDO1OFFDI2OFFDI12010/06/29Figure 27 : Pos

Seite 68

37Adjustment and commissioning8.7. Operating levelsThe device has 2 operating levels:Process levelSee chap. 8.8 for the description of Process level.

Seite 69

2 7. INSTALLATION AND WIRING ...

Seite 70

38Adjustment and commissioning8.8. Process level13:40 M2:Conductivity2525.2mS/cm°C13:40 39.20M1:pH6.5325.2pHmV°C13:40 M0:MAIN:L/s DI21.00033.0030.00L

Seite 71 - Figure 59 : Window operating

39Adjustment and commissioning8.9. Configuration level accessOKOKSystemParametersThis iswhen thedevice is be-ing parame-tered...

Seite 72

40Adjustment and commissioning → See chap. 8.15 for details of the functions per menu8.10. Parameters menu8.10.1. Setting the multiCELL date and tim

Seite 73

41Adjustment and commissioningSystemParameters Software options Available optionsAdd new optionThis iswhen thedevice is be-ing parame-tered...

Seite 74

42Adjustment and commissioningIf an error message is displayed, refer to chap. 9.3.7.8.10.7. Restoring the default parameters of the Process level an

Seite 75

43Adjustment and commissioningTITLE: Entering the name displayed in the corresponding "Ux" view. See chap. 8.4.113:40 3017 pH1 S/cm205 l/min

Seite 76

44Adjustment and commissioningLINE: Set the parameters for the graph displayed in a customised "Ux" view: - PERIOD: Enter the graph refresh

Seite 77

45Adjustment and commissioningCONTRAST: Choose the display contrast level (as a %).BRIGHTNESS: Choose the light intensity of the display (as a %).8.10

Seite 78 - Figure 64 : Window operating

46Adjustment and commissioningNAME: Rename the function chosen. See chap. 8.4. This name appears in the view associated with this function in Process

Seite 79

47Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-tere

Seite 80

3 8.10.13. Configuring an "ONOFF" control function ...508.1

Seite 81

48Adjustment and commissioning0%100%Lim+Lim-Scale- Scale+PVFx: CMD1Figure 36 : Using the "LIM-" and "LIM+" parameters on a "

Seite 82

49Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... 0% 100%12%113:400F1:PROPPVCMD1250.2µS/cm13.

Seite 83

50Adjustment and commissioning8.10.13. Configuring an "ONOFF" control functionThis function is used to set the on/off control.A conductivity

Seite 84

51Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters Functions F1...F6:Type:ONOFFName:Status:ENTERINGONOFFPV:1) M1:M0

Seite 85 - 8.11. Calibration menu

52Adjustment and commissioning0%100%Fx: CMD1PV parameterSetpointnon-inverted modehysteresis0%100%Fx: CMD1PV parameterSetpointinverted modehysteresisFi

Seite 86

53Adjustment and commissioningCMD SAFE: Confirm (choose "Mode: ON") or do not confirm (choose "Mode:OFF") the use of a fallback po

Seite 87

54Adjustment and commissioningParameters Functions F1...F6: PIDName:Type: PIDStatus:ENTERINGONOFFThis iswhen thedevice is be-ing parame-tered...

Seite 88 - Slope:0,876 pH/mA

55Adjustment and commissioningI. CONFIGURING THE PID FUNCTIONRefer to chap. 8.9 to access Parameters menu. Parameters Functions F1...F6:PIDSetupPV:SP

Seite 89 - Calibration result

56Adjustment and commissioningpress this dynamic key to enter the setpoint value.013:40000F4:PID64.91L/minPV0.166L/minSP0.00%CMD16.48%CMD2MANUMENUSETP

Seite 90

57Adjustment and commissioningPV: Choose the process input from the list displayed by the device. This value may be a measurement input or the result

Seite 91

4 8.15. Structure of the configuring menus ...

Seite 92 - → Run teach-in by flow rate:

58Adjustment and commissioning. . .Parameters Functions F1...F6:PIDSetupThis iswhen thedevice is be-ing parame-tered... T

Seite 93

59Adjustment and commissioningINVERSION: Used to invert (choose "ON") or not (choose "OFF") the operating direction of the output

Seite 94

60Adjustment and commissioningIf the system becomes unstable, the "TV" value set is too high: reduce it as quickly as possible.X0: Enter the

Seite 95

61Adjustment and commissioningfallback position 1fallback position 2channel 1channel 2Process input (PV)real time clocksystem switchresult (Fx: CMD1)r

Seite 96

62Adjustment and commissioning013:40000F5:TDOS10/01/02 09:000.00%CMD1100.0%CMD2MANUMENUThis iswhen thedevice is be-ing parame-tered...

Seite 97

63Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters Functions F1...F6:Type:TIME DOSINGName:Status:ENTERINGOFFONCMD S

Seite 98

64Adjustment and commissioningCHANNEL 1 / CHANNEL 2: Set the parameters for channel 1 and, if "CHANNEL" = "DUAL", channel 2. - MOD

Seite 99

65Adjustment and commissioningON/OFF FX: Combine the TIME DOSING function with an ON/OFF function (see chap. 8.10.13) for a conduc-tivity measurement

Seite 100 - Adjustment and commissioning

66Adjustment and commissioning013:4000F6:VDOS400.0LSP0.00%CMD1MANUMENUThis iswhen thedevice is be-ing parame-tered... 0%

Seite 101

67Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters FunctionsF1...F6: Type:VOL. DOSINGName:Status:ENTERINGOFFONCMD S

Seite 102

5About this manual1. ABOUT THIS MANUALThis manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible

Seite 103 - 8.13. Tests menu

68Adjustment and commissioning8.10.17. Configuring the "System switch" eventThe "System switch" event is used to force the result

Seite 104

69Adjustment and commissioningConfiguring in "Hysteresis" operatingThe output status changes when a threshold is reached:• by increasing pr

Seite 105 - 8.14. Information menu

70Adjustment and commissioning8.10.18. Datalogging (datalogger)This function is available as an option. See chap. 8.10.4This function is used to log t

Seite 106

71Adjustment and commissioning8.10.19. Choosing the units for the totalizersThe function is available if the software option "FLOW" is activ

Seite 107

72Adjustment and commissioning0V: Enter the value of the previously selected process variable, which is associated to a 0 V input voltage. Instead of

Seite 108

73Adjustment and commissioningP1 and P2 are the values associated with a current of 4 mA or 20 mA respectively.If P1 is higher than P2, the signal is

Seite 109

74Adjustment and commissioning8.10.22. Setting the parameters of the digital outputsRefer to chap. 8.9 to access Parameters menu.This iswhen thedevice

Seite 110

75Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-tere

Seite 111

76Adjustment and commissioningHIGH: Choose the value of the high switching threshold of the output.INVERT: Invert the output or not.DELAY: Choose the

Seite 112

77Adjustment and commissioningConfiguring in "PWM" operatingThis mode is used to control an "on/off" actuator.T1T1T1 T1T2 T2 T2 tn

Seite 113

6Intended use2. INTENDED USEUse of this device that does not comply with the instructions could present risks to people, nearby installations and the

Seite 114

78Adjustment and commissioningINVERT: Invert the output or not.MAX. FREQ.: Choose the maximum value of the pulse frequency (1/T2) (180 pulses per minu

Seite 115 - Error high:

79Adjustment and commissioning8.10.23. Setting the parameters of a pH/redox moduleRefer to chap. 8.9 to access Parameters menu.if "Temp. calib&qu

Seite 116

80Adjustment and commissioningCALIBRATION LIMITS: Enter the ranges outside of which a warning or error message is generated during calibration:• PH Z

Seite 117

81Adjustment and commissioning8.10.24. Setting the parameters of a conductivity moduleRefer to chap. 8.9 to access Parameters menu.This iswhen thedevi

Seite 118 - ENTERING

82Adjustment and commissioningTEMP. ADJUST: The temperature measured can be corrected by an offset value. Enter the offset value in °C.TEMP.COMP.: Cho

Seite 119

83Adjustment and commissioningGraph zoneDescription Name displayed in the user defined "Ux" view (see chap. 8.10.8)Associated code in the da

Seite 120

84Adjustment and commissioningTo deactivate the HOLD mode: → access the "HOLD" function → choose "Disable" → confirm by "OK&q

Seite 121 - 8.16.2. On the input module

85Adjustment and commissioning8.11.4. Calibrating the analogue inputsThis calibration does not replace the calibration of the measuring sensor.Refer

Seite 122

86Adjustment and commissioningThe multiCELL associates the two calibrated values to the range of the selected analogue input signal (slope and offset)

Seite 123

87Adjustment and commissioningConnect the analogue input AI1 or AI2 to the current or voltage analogue output of an external instrument (for instance,

Seite 124 - 9.1. Safety instructions

7Basic safety information3. BASIC SAFETY INFORMATIONThis safety information does not take into account:• any contingencies or occurrences that may a

Seite 125

88Adjustment and commissioning8.11.5. Restore the factory calibration of the analogue inputsRefer to chap. 8.9 to access Calibration menu.Mx:InputsAI

Seite 126

89Adjustment and commissioning• VOLUME TEACH: Determine the K factor unique to your installation using a teach-in procedure by volume. Follow the pro

Seite 127

90Adjustment and commissioningDetailed procedure for teach-in by flow rate → Choose the flow rate unit in which teach-in is run:Mx:InputsCalibrationDI

Seite 128

91Adjustment and commissioning8.11.8. Calibrating a pH or redox sensorRefer to chap. 8.9 to access Calibration menu.CalibrationpH auto calib.Calib. l

Seite 129

92Adjustment and commissioningCALIB. LOG: Read the latest valid calibration values.Manually calibrating the pH or redox sensor• The pH sensor can be

Seite 130

93Adjustment and commissioningThe multiCELL displays the calibration result. 1)Rinse7.001 pH-59.6 mV25.00 °C → Immerse the clean probe in the first bu

Seite 131 - 12. STORAGE

94Adjustment and commissioningDetailed procedure for the calibration of the oxidation reduction potential sensor (1-point only)The 1-point calibration

Seite 132 - 13. DISPOSAL OF THE DEVICE

95Adjustment and commissioning• MANUAL CALIBRATION: Calibrate the conductivity sensor by determining its specific C constant. See details of the proc

Seite 133

96Adjustment and commissioning → Immerse the cleancell in the reference solution: the multiCELL displays the measured conductivity value of the soluti

Seite 134

97Adjustment and commissioningDiagnosticsAI1/AI2Mx:Inputs Thresholds: NoneLowWarn low: ENTERINGWarn high: ENTERINGErr low: ENTERINGErr. high: ENTERING

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